We run high-speed, ultrasonic-sealing paper forming machines that convert food-grade paperboard reels into hygienic, ready-to-pack disposable cups, bowls and glasses — built for tea stalls, caterers, hospitals and retail packers alike.
PAC Paper Products was set up by brothers Atif Rehman and Arif Rehman with a straightforward goal: bring consistent, factory-grade paper cups, bowls and glasses to businesses that were otherwise stuck choosing between expensive branded imports and inconsistent local supply. What started as a single forming line has grown into a multi-line production floor built entirely around automatic, ultrasonic-sealing machinery.
We are a paper-conversion manufacturing unit producing disposable paper cups, paper bowls and paper glasses on fully automatic, high-speed forming machines. Every piece that leaves our facility is die-cut, ultrasonically sealed, curled and stacked on the same line — nothing is hand-assembled, which keeps thickness, seal strength and rim finish consistent across every batch.
Our machines run PE-coated, food-grade paperboard exclusively, and the floor layout is built to move a reel from the loading arm to a packed carton with the fewest possible handling steps in between.
"Sustainable today, for a better tomorrow" isn't just a line under our logo — it's why we work in paperboard instead of plastic, and why every new machine we add is chosen for material efficiency, not just speed.
Seal strength, curl finish and stack count are checked at the machine, on every shift — not sampled after packing. Rejects are pulled before they reach a carton.
Both owners are directly involved in day-to-day operations. Bulk orders, custom sizing requests and factory visits go straight to Atif or Arif Rehman — no call centre in between.
A single paperboard reel moves through six mechanical stages before it reaches the packing table. This is the exact order our machines follow, station by station.
Food-grade, PE-coated paperboard reels are mounted on the unwind stand and threaded through the tension rollers into the machine's feed path — the point where every cup, bowl or glass begins.
Rotary punches cut the fan-shaped body blank and the circular base disc to the exact geometry of the cup or bowl profile being run, with dial-in adjustment for each SKU.
The body blank wraps around a rotating steel mandrel and the side seam is fused by ultrasonic welding — no glue, no leak path — while the vertical forming columns keep every unit dimensionally identical.
The base disc is pressed and heat-crimped into the formed body, then the open rim is rolled into a smooth curl — removing any sharp edge before the piece is safe to drink or serve from.
Finished pieces are ejected onto air-cooled stacking columns, where a fan assembly settles each cup into a precise, pre-set stack count ready for sleeving.
A touchscreen HMI panel tracks line speed, output count and reject rate in real time, so every stack is verified before it moves to sleeving and cartoning.
A look at the actual forming lines, control stations and finishing modules installed across our production floor.
Actual output from our forming lines — plain and ripple-wall cups, custom printed runs, and smaller portion formats, all in food-grade paperboard.
Smooth single-wall cups for everyday hot and cold beverage service — tea stalls, offices and canteens.
Insulated double-wall kraft cups with a ripple-textured outer layer — comfortable to hold hot without a sleeve.
Brand-ready cups printed with a customer's own design, colourway and logo, run across our full size range.
Compact, sturdy-base cups sized for condiments, desserts and single-serve snacks alongside our full-size range.
Because every stage — cutting, sealing, curling, stacking — happens on the same automatic line, output quality doesn't drift between the first cup of the shift and the last.
For orders, machine visits, bulk quotations or distribution enquiries, PAC Paper Products is directly reachable through either of the two owners below.